I updated my spacesuit pattern and it's available for free to download from my Google drive (below). If you print it on large format at Kinko's or Office Depot make sure it prints 100% to scale. If you need to resize it larger you can simply scale the whole pattern up, or you may need to modify the quilting to keep the squares the same size.
Space Suit Front
Space Suit Back
Here's the materials I used for one tabard (of course coupon discounts and tax rates will vary):
My tabard pattern (~$7 for large format printing)
1 yd Metallic Foil Gold Spandex ($7.99/yd + tax & shipping = $17.16)
1 pkg Warm & Natural batting 45" x 60" ($19.99 + tax = $21.63)
3 pkg Wright's 7/8" Single fold bias tape ($3.99/ea + tax = $12.96)
6 1-1/8 Fabric covered button kit ($6.99/pkg + tax = $7.56)
2 yd Black Kona Cotton backing ($9.99/yd + tax = $21.63)
Large snaps (for neck opening and tabs)
= $87.94
You can see why it's not really feasible for me to make/sell these when it costs over $80 just to make the tabard without the belt and wings. There's not much room left for cost of labor.
I'm hoping to make separate blog posts for the belt and wings...